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In-House Industrial Machinery & Facilities

One-Stop Fabrication: The Efficiency of Total Vertical Integration

TK LLC provides a streamlined one-stop fabrication model by housing an extensive fleet of industrial machinery entirely in-house. By centralizing operations within our specialized Fabrication Center and Panel Shop, our in-house model bypasses the inefficiencies of third-party outsourcing by maintaining complete control over the manufacturing process, ensuring peak productivity and a superior standard of quality.

Precision Cutting & Profiling

AMADA Laser Machine 2
Plasma Laser Cutter
Amada Shearing
Band Saws

Advanced material processing utilizing high-speed laser, waterjet, and plasma technology.

  • AMADA ENSIS 3015 AJ Fiber Laser (2 Units): High-speed cutting for mild steel (up to 1″), stainless steel (1″), and aluminum (0.75″).
  • OMAX MAXIEM 2040 Waterjet: Accurate cold-cutting through nearly any material (Steel, SS, Al, Plastics) up to 4″ thick.
  • LINCOLN ELECTRIC-5100 Plasma Machine: Precision plasma system for large plate preparation and structural fabrication.
  • AMADA-DCT-3065 Shearing Machine: High-accuracy sheet metal cutting for blank preparation and pre-fabrication.
  • HYDMECH & BAILEIGH Band Saws: Semi-automatic and pivot-style saws for clean, square-edge cutting of bars, pipes, and structural sections.

CNC Machining & Turning

HAAS Milling
 CNC Lathe Machine

High-precision machining center for milling, drilling, and surface finishing of complex components.

  • HAAS VF7 CNC Milling Machine: High-precision machining center for milling, drilling, and tapping large components. (Max Usable Size: 7.0′ x 3.3′ x 2.5′)
  • KIHEUNG KMB-U5 Milling Machine: Universal milling for medium-to-heavy tasks in steel and aluminum. (Max Usable Size: 4.6′ x 2.0′ x 2.1′)
  • O-M Ltd. VTO-12 Vertical Turning Center: Specialized VTL for heavy workpieces like tank covers and circular flanges. (Max Usable Size: Ø5.2′ x 3.8′ H)
  • GOMT Manual Lathe: Precision turning for cylindrical parts such as shafts, bushings, and couplings. (Max Usable Size: Ø1.6′ x 4.9′ L)

Dynamic Forming Capabilities

Where raw materials are processed into industrial enclosures and containment systems.

  • AMADA Press Brakes (1253 & 2204): High-precision bending technology featuring a 125 ton capacity and 250-ton capacity press brakes for complex sheet metal forming.
  • BIKO 4-Roll Rolling Machine (Model 3135): Precision bending for cylindrical or conical shapes, including transformer conservators and ducts.
Amada Press Brake
BICO Roller

Multi-Process Welding Operations

Precision fusion where high-strength components are unified into structural systems.

Laser Welding Center

Our three specialized welding centers provide a comprehensive range of joining solutions. From high-speed, precision Laser Welding for clean, minimal-distortion finishes to heavy-duty MIG, TIG, and Stick stations, our facilities are engineered to handle everything from intricate components to large-scale structural weldments.

Laser Welding
Control Panel Standard Welding

Control Panel Welding Center

Dedicated to the precise requirements of electrical and control systems, this center bridges the gap between delicate assembly and rugged enclosure fabrication. We ensure every weld is clean, flush, and perfectly aligned to meet the strict tolerances of control panel housing.

Fabrication & Heavy Structural Center

Our heavy-duty fabrication hub is equipped with industrial MIG, TIG, and Stick stations. Designed for large-scale structural weldments, this center handles massive industrial frameworks with the power and penetration required for long-term durability in demanding environments.

FC Welding Center

Metal Surface Treatment & Finishing

The final aesthetic and protective stage of our manufacturing process.

  • Dreamshot Air Blasting: High-pressure abrasive blasting to remove rust and contaminants, ensuring superior coating adhesion.
  • Twin-Booth Powder Coating System: High-capacity finishing for control panels with dual ovens (Max Usable Size: 7.2′ x 7.2′ x 19.7′) ensuring durable, weather-resistant protection.
  • Air Spray Booth FC1 (Large-Scale): High-capacity industrial painting application center for conservator tanks, heavy frames, and structural beams (Max Usable Size: 29.5′ x 14.8′ x 26.2′).
  • Air Spray Booth FC2 (Medium/Small-Scale): Precision industrial air spray center for specialized metal components and hardware (Max Usable Size: 9.8′ x 14.8′ x 26.2′).
Powder Coating
Powder Coating Booth
Industrial Air Spray
Industrial Air Spray

Control Panel Assembly Operations

Precision engineering where critical components and complex circuitry are integrated

  • Precision Assembly & Wiring Architecture: Skilled technicians perform the final assembly of internal mounting plates, breakers, and PLC units within our dedicated Assembly Center, utilizing intricate, structured routing and custom-labeled termination for zero-fault reliability.
  • Electrical Safety Testing (GW Instek GPT-9804): TK LLC utilizes the GW Instek GPT-9804 Hi-Pot Safety Tester to perform a comprehensive suite of AC/DC Withstanding, Insulation Resistance (IR), and Ground Bond (GB) testing, ensuring the integrity of protective earth connections and insulation to guarantee maximum operator safety and equipment longevity.
  • Trotec Laser Engraving: Our facility features a high-performance Trotec Laser Engraver for permanent, high-contrast identification of data plates, instruction tags, and custom components.
Control Panel Assembly
Trotec Laser Machine

Explore Our Full Capabilities

TKLLC is committed to delivering quality fabricated products that meet requirements. We set measurable objectives and strive to improve operations, ensure customer satisfaction, and drive company success.

TK LLC